Custom a Gauze vat repair apparatus to locate leaking holes in a Gauze vehicle.
Holes in a fuel container can element a loss of petrol while driving, extremely activity fatal. With Gauze prices not showing any signs of going down in the near likely, it peerless makes belief to repair any holes in your receptacle. Locating a gap in a fuel tank is a event of tilting the vehicle until you scrutinize fuel seep outside of the gap. Use caution when repairing a fuel receptacle as it involves working with and encompassing petrol, a highly flammable and carcinogenic fuel.
Instructions
1. Adoption a two-ton jack to lift the rear of a standard-weight vehicle. Provided your vehicle weighs near or added than 4,000 pounds, capitalization a preferable force jack and jack stands. Place jack stands below the rear axle housing or beam. Provided no axle beam or housing is available, field the stands underneath the rear subframe of the vehicle. City the jack stands as far apart as credible to lower the cistern's centre of gravity and lessen the chance of the vehicle shifting on the jack stands.
2. Corner the jack directly unbefitting the fuel receptacle. Locate a plank of wood onto the jack belief and hoist the jack up to the backside of the cistern. The wood Testament sit between the jack imagination and the vat to prevent a puncture to the fuel vat. Arrange not press up on the vat, however merely bag the jack as a shelf for the cistern. Proceeds the fuel cistern straps, using a 3/8-inch operate ratchet and socket place. Remove the strap bolts and locate them aside. Slide the container straps downward and to the side of the fuel tank.
3. Lower the fuel tank halfway between the bottom of the vehicle and the ground. The tank will want to tilt, as you are not removing the fuel filler neck for this job. Shift your body into a position where you are clear of any possible gasoline spilling from the fuel tank, prior to moving the tank around. Visually inspect the fuel tank and locate all holes in the tank. Mark the hole locations by circling them with a white piece of chalk or crayon.
4. Vent the tank by removing the gas cap. Ensure the area you work in is well ventilated. According to the repair kit instructions, drain the gas tank, or at minimum, reduce the gas level in the tank to at least two inches below the lowest hole.
5. Spray parts cleaner onto a rag. Do not spray the chemical onto the tank or it could enter the fuel system. Wipe the hole and the surrounding area thoroughly to remove loose dirt and rust. Open your repair kit and remove the included sand paper. Use sandpaper to sand a 1-inch diameter area around the hole. This allows for more adhesion when applying the fuel tank patch.
6. Break off a large enough portion of the putty that comes with the kit, in order to cover the area of the hole. Press the putty flat by pushing it down with your fingers over the hole. Squeeze or spread the resin onto the fiberglass cloth, starting from the center and working out. Spread the material until you have thoroughly covered the cloth, using a putty knife or spatula. Ensure the entire patch is smooth and flat, yet has some density to withstand the elements.
7. Mix the resin with the catalyst that comes with the repair kit. Apply the resin within eight minutes, as it is fast-drying. This inserts some putty into the hole to help seal it. Spread the putty wide enough to cover the hole. Cut a piece of the cloth from the kit large enough to cover the hole and the area sanded. Use a pair of scissors or a razor knife to cut the fiberglass cloth.
8. Spread the resin over the edges of the cloth and then smooth the edges into the metal or plastic of the gas tank. Allow the resin to cure or dry for the allotted time stated in the instructions that came with the kit, approximately 30 minutes to one hour.
9. Lift the fuel tank back up to the bottom of the vehicle after the repaired area cures. Place the fuel tank straps back around the fuel tank and install the strap-mounting bolts. Tighten the fuel tank straps between 35 and 50 foot-pounds of torque, using a torque wrench and socket. Apply proper torque, don't guess, or the gas tank may separate from the vehicle.
10. Remove the jack from beneath the fuel tank and set it up to raise the rear of the vehicle back into the air. Raise the rear of the vehicle and remove the jack stands from beneath the vehicle. Lower the vehicle to the ground slowly.
