Thursday, 5 February 2015

Take Away The Rear Caliper From The 2001 Cougar

The Mercury Cougar enjoyed a elongate flight speedy from its initial Proceeds in 1967 until its inaugural elimination after the 1997 imitation year. In 1999, Mercury released an all-new and completely redesigned Cougar, straying far from its full-size sedan roots. The inexperienced Cougar had a sports machine architecture, inspect and atmosphere to it. The 2001 Cougar came principles with front CD brakes and rear drum brakes. Mercury added rear CD brakes as a object of the "V-6 Sports Bunch" box on the 2001 Cougar. Encompass the rear caliper-locating pin and tighten it to 30 foot-pounds, using a torque wrench and socket.9. Establish advanced metal washers -- included with a advanced caliper -- on the brake hose. Insert the banjo bolt through the end of the brake hose and hand-tighten the banjo bolt into the rear of the caliper.

Stand the rear of the Cougar, using a floor jack, and position jack stands under the rear suspension. Lower the Cougar onto the jack stands. Remove the lug nuts and the rear wheels.

2. Select the boundary of the parking brake cable with a locate of pliers and pull it outward until there is Sufficiently clearance to slide the cable over the slot in the brake caliper. Slide the parking cable completed the slot in the caliper to comp the cable. Remove the parking brake conduit from the caliper and spare the parking brake cable to hang complimentary.

3. Position a extract pan under the brake hose on the rear of the caliper. Remove the banjo bolt securing the brake hose to the caliper and discard the metal washers -- guard that you account latest washers. Pull the brake hose from the caliper.

4. Remove the cotter pin from the counselor pin on the lower caliper arm, using pliers, and pull the cicerone pin from the lower caliper arm.

5. Remove the rubber insert from the upper caliper-locating pin and remove the pin using a ratchet and hex-bit socket. Pull the caliper off the rear of the Cougar.

6. Compress the caliper piston using a rear caliper belongings, whether reinstalling the senescent caliper. This system varies, depending on the type of object used, so direct to the belongings's directions for particular directions. Skip this method whether you are replacing the caliper with a just out one.

7. Locate the caliper on the rear brake development of the Cougar. Contain the bird dog pin down the lower caliper arm and include the cotter pin completed the cicerone pin. Bend the cotter pin legs in contrary instructions, using pliers, to lock it in district.

8. After removing and replacing the rear caliper on the 2001 Cougar, you must bleed the brake step.


1. Loosen, on the other hand don't remove, the rear lug nuts, using a ratchet and socket.

Torque the banjo bolt from 31 to 39 foot-pounds with a torque wrench and socket.

10. Press the parking brake conduit back into the mounting groove on the rear of the caliper. Pull the end of the parking brake cable with pliers until you have the clearance to slide the cable into the groove on the caliper. Slide the parking brake cable into the groove on the rear of the caliper and seat the end of the parking brake cable into the groove.

Bleeding the Cougar's Brakes

11. Loosen the Cougar's front lug nuts and raise the front of the vehicle, using a floor jack. Position jack stands under the Cougars subframe and lower the front of the vehicle onto the jack stands. Remove the lug nuts and pull the front wheels from the Cougar.

12. Fill a small container with about three inches of new DOT 3 brake fluid.

13. Locate the brake bleeder valve, the quarter-inch, brass valve, on the rear of the right rear caliper. Attach a 2-foot long, quarter-inch rubber hose to the bleeder valve.

14. Insert the free end of the rubber hose in a small, clear container, so brake fluid covers the free end of the hose. Ensure this end remains submerged throughout the entire bleeding process to avoid backfilling the line with air.

15. Instruct an assistant to press and release the brake pedal about 10 to 15 times and then hold steady pressure on the pedal. As the assistant holds the pedal, loosen the bleeder valve with a combination wrench. Observe as fluid and some air bubbles enter the fluid in the clear container. Tighten the bleeder valve.

16. Repeat Step 4 until only fluid and no air bubble comes from the rubber hose.

17.Bleed the remaining three brake calipers by repeating Steps 3 through 6 in the following order: left front, left rear and right front. Check the brake fluid level in the master cylinder and refill it with new DOT 3 brake fluid, as needed.

18. Reinstall all four wheels and hand-tighten the lug nuts. Raise the front of the Cougar off the jack stands, with a floor jack, and lower it to the ground. Tighten the front lug nuts, in a crisscross pattern, to 94 foot-pounds with a torque wrench and socket. Raise the rear of the Cougar off the jack stands, remove the jack stands and lower it to the ground. Tighten the rear lug nuts, in a crisscross pattern, to 94 foot-pounds.

19. Check the fluid level in the brake master cylinder and add DOT 3 fluid until the level is between the "Min" and "Max" lines on the master cylinder.

20. Take any old brake fluid in the small container to a local automotive fluid recycling center. Many auto parts store take old fluids free of charge.