Monday, 31 August 2015

Switch The Intake Manifold Inside A Dodge Caravan

Dodge revolutionized family transportation by introducing the Band. It was the headmost minivan, which inspired competition from practically every Car maker. The Camper has consistently Shod cutting edge province for minivans, and was the ahead to proposition indivisible and twofold sliding doors. The 3.0L engine was the most public from 1984 down 1988. For indefinite agedness, it was regarded the most all-purpose and pleasant-to-drive and consistently topped sales charts.


Remove the Intake Manifold

1. Disconnect the absent battery cable from the battery. Proceeds the vigour in the fuel action and extract the cooling method.

2. Connect the negative battery cable to the battery.

Remove the vacuum hose from the coercion regulator and the air connexion from the intake manifold.

4. Loosen and remove the air intake plenum-to-manifold bolts. Select outside the air intake plenum and the gasket.

5. Seperate the fuel injector wiring harness from the engine wiring harness and disconnect it. Hire off the pressure regulator attaching bolts and lift the force regulator from the inveigh.

6. Appropriate the radiator hose from the thermostat housing and the heater hose from the cylinder. Remove the intake manifold nuts and washers. Remove the intake manifold.

7. Disinfected the cylinder intellect and the manifold gasket surface.12. Uncover the manifold and set the gasket on the manifold, beaded side up. Place the plenum over the manifold.

Install a dissimilar gasket on the cylinder tendency intake surface and then install the intake manifold. Fix the washers and nuts in area and tighten in sequence using the 17 foot pounds.

9. Operate a Blop of Disinfected engine oil To cleanse the injectors and to lubricate the O-rings. Position the gratuity of Everyone injector into the true Harbour. Push the meeting into distance to seat the injectors.

10. Install the condemn attaching bolts. Tighten them to 115 inch pounds. Install the pressure regulator to the rail and tighten the mounting bolts to 95 inch pounds. Connect the fuel supply and the return tube holddown bolt. Install the vacuum crossover tube hold-down bolt. Torque both to 95 inch pounds.

11. Connect the fuel pressure regulator hose and torque the clamps to 10 inch pounds. Connect the injector wiring harness to the engine wiring harness, then connect the vacuum harness to the fuel rail and the pressure regulator.

Proof the surface for cracks or damage.

Install the Intake Manifold

8. Set the bolts in place and tighten in sequence to 115 inc. lbs.

13. Reconnect the fuel line to the fuel rail and torque the clamps to 10 in. lbs. Connect the vacuum hoses, the electrical connections to the charge temperature sensor and the coolant temperature sensor, the EGR rube to the plenum, the throttle body vacuum hoses and electrical connections.

14. Attach the throttle cable and the kickdown linkage as well as the radiator and heater hose. Refill the cooling system with the appropriate amount and type of coolant. Remove the air cleaner, the throttle cable and the transaxle kickdown cable. Pull the vacuum and the electrical connections from the throttle reason, and remove the air intake hose that runs from the air cleaner to the throttle intent.3. Place the charge temperature and the coolant temperature sensor electrical connections and remove them.